Mass Production Process
Transforming Your Design into Reality with Niche Summit Co., Ltd.
At Niche Summit Co., Ltd., our expertise encompasses a comprehensive range of services, with a primary focus on mass production of motorcycle bags, Tool bags and backpacks, along with hardware tooling creation, plastic tooling development, R&D support, and prototype development for these specific products. Drawing on our extensive experience in the motorcycle bag and backpack industry, we possess the insights to guide you through material selection, color combinations, innovative workmanship techniques, and ergonomic considerations specific to these items. All it takes for buyers is to provide design drawings, material specifications, and target market information for their motorcycle bags or backpacks, and our team, with a specialization in mass production, will navigate you through the development process. This journey culminates in the realization of your design in the form of a prototype sample, perfectly tailored to the unique demands of motorcycle bags and backpacks.
Following prototype sample development, and if necessary, tooling development, we have a dedicated team for mass production coordination, material procurement, quality control, and shipment arrangements. Our professional team meticulously oversees every stage of the workflow, from design and pattern creation to material selection, cutting, sewing, and packaging. When you collaborate with us, you can be confident in receiving top-tier custom services.
Step 1: Die-Cut Tooling Creation
Our die-cut tooling for motorcycle bags, tool bags and backpacks is crafted based on the paper pattern generated during sample development by our pattern maker.
Step 2: Material Procurement and Inspection
We place orders for all necessary materials for motorcycle bags, tool bags and backpacks based on the order quantities. This includes fabrics, zippers, webbing, hardware, and plastic components, sourced from our raw material suppliers. Our dedicated warehouse staff inspects the materials to ensure they match the specifications established in the confirmation sample and order sheet for motorcycle bags, tool bags and backpacks.
Step 3: Production Coordination
Once all materials for the motorcycle bags, tool bags and backpacks return to our warehouse, we cut them according to the specified shapes, lengths, and widths. We also handle logo applications, such as embroidery, printing, or hot stamping for these products, and prepare the production line for online processing.
Step 4: Production - Sewing and Assembly
Our production process for motorcycle bags, tool bags and backpacks follows the paper pattern for each bag component. We not only rely on the pattern information but also use the approved sample to reconfirm the accuracy of the production output. We have a variety of machines for different material assemblies, such as fabric with foam, EVA hard-shell, plastic, hardware, and various sewing techniques to achieve the desired production quality for motorcycle bags and backpacks.
Step 5: Packaging
Upon completion of the motorcycle bags, tool bags and backpacks, we attach hangtags, insert instruction sheets, apply bar-code stickers, and pack the product into poly-bags or other specified packaging materials. We then place the products in export cartons with printed shipping marks. If buyers have specific requests, such as color-box packaging or bulk packing for accessory suppliers, we can accommodate those preferences upon request for motorcycle bags and backpacks.
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shinning pvc color swatches, choosing the idea fabric and color for confirmation
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pantone color verification
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Inspector checks fabric quality on fabric inspection machine, uneven dyeing, stains, holes or other flaws
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sewn curved binding piping Motorcycle Bag in Waxed Canvas
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professional sewing factory manufacturing Travel Luggage Bag
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sewing a box stitch onto webbing
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installing metal snaps process in hard board
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attaching snap buttons to customer's protectors
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carefully measure cutting fabric CORDURA for sewing
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quality control inspections motorcycle bags, ensuring that they meet the desired standards and also minimizing potential risks.
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Final product inspections cutting the threads, a guarantee of flawlessness in every bags.
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Final product inspections cleaning the surface, ensure the highest quality products reach our customers
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finished products of motorcycle Tank bag being placed into plastic bags
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carefully pack suitable quantities into sturdy cartons before shipping out.
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securely sealed on each side of cartons.
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Loading into container ship our bags to all over the world
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